FINAL PRODUCT'S description
What‘s the UTP CAT5E cable?
The UTP CAT5E Cable is an unshielded twisted pair cable specifically designed for Ethernet applications. It is used as the cabling infrastructure for 10/100/1000BaseT networks, and its superior performance enables it to handle up to 1 Gbps of data throughput.
Structurally the UTP Cat5e cable consists of the following components.
- copper wire
- PE/PVC jacket with cooper wire
- Lay after the PE jacket
- Rip cord
- PE Jacket of all
How to produce the UTP Cat5 cable?
So these production lines are needed in the equipment to complete：
- HK-50+35 PLC control core wire insulation production line to extrusion PE/PVC material for the copper wire.
- HK-500 pair-twist and back twist machine to twist and back twist the insulation cables.
- HK-800 cantilever type singe twist machine to twist the 4 pair insulation cables with rip cord together.
- HK-80 PLC control Sheathing Production Line to do the PE Jacket of the whole cable.
1.HK-50+35 PLC CONTROL CORE-WIRE INSULATION PRODUCTION LINE
- Single head shaft-less motorized pay off rack： put on the 400-500mm bobbin
- Copper wire straight platform: straighten the copper wire
- Automatic induction copper wire preheater: Heat the surface of the copper wire. Better adhesion of the adhesive
- Main extruder: 15HP Siemens+Emerson Transducer with free-adjustment crosshead
- φ35mm Infuse Color Machine: Used for extruding auxiliaries
- Main cabinet: temperature control by RKC, switch control by Schneider, main touch panel: Siemens
- 1.5m+8m water trough: cooling the cable under higher speed.
- Capstan: V≤450m/min is coordinated action control with the main motor.
- Accumulator: Wire-storage length: 10m-150m, linked with the take-up machine
- High-frequency spark machine: it is applied for the pressure-resistance test under the no-line movement of electric wire and cable.
- Take up machine: Φ400~Φ630mm roll style and axis style, line speed V≤450m/min.
2.HK-500 PAIR-TWIST AND BACK-TWIST MACHINE
Pair twist machine:
- Max. revolution speed: Max.2500rpm, no period of adjustable
- Shaft of take up: Φ500mm, throw of traverse:280mm
- Diameter of inlet wire: Φ0.5mm-Φ1.5mm
- Stranding pitch:4.22mm~41.62mm, gear-change type
Back twist machine:
- Type: vertical cabinet, double drum, electric-lifting wire drum
- Max. revolution speed: Max. 1000rpm
- Back-twist rate: Max.80% step-less adjustable
- Pay-off spool: Φ500mm(outer diameter) ×Φ56mm(inner diameter) ×Φ300mm (width)
3.HK-800 CANTILEVER TYPE SINGLE TWIST MACHINE
- Motorized pay off rack: place 4 pcs Φ400-630mm bobbin with the twisted cable, Displacement sensor control, swing type tension control, and automatically stop when the wire is broken
- Hub stand: bunching the cable for wrapping
- Center wrapping machine: Rotary drum for tape: 250mm. Width: 10mm, Wrapping speed: Max.2500rpm.
- Φ800mm cantilever single twist machine:
- Single-wire diameter: Φ0.8-4.0mm covering the wire
- Revolution speed of the main shaft: Max.800rpm/min
- pitch set: setting on the Touch screen, control by Siemens PLC, stable acceleration and deceleration winch distance.
- Motor: Siemens, Transducer: Emerson
4.HK-80 PLC CONTROL SHEATHING PRODUCTION LINE
- Double head magnetic powder pay off: place Φ630—Φ800mm bobbin, auto-stop without wire broken
- Copper wire straight platform: straighten the cable
- Main extruder: 15HP Siemens+Emerson Transducer with free-adjustment cross-head
- φ35mm Infuse Color Machine: Used for extruding auxiliaries
- Main cabinet: temperature control by RKC, switch control by Schneider, main touch panel: Siemens
- 1.5m+8m water trough: cooling the cable under higher speed.
- Capstan: V≤450m/min is coordinated action control with the main motor.
- Accumulator: Wire-storage length: 10m-150m, linked with the take-up machine
- High-frequency spark machine: it is applied for the pressure-resistance test under the no-line movement of electric wire and cable.
- Take up machine: Φ400~Φ630mm roll style and axis style, line speed V≤450m/min.
Full machine’s video link: https://www.youtube.com/watch?v=Iz3Xdt9N0ik&t=70s
SHARE UTP CAT5E Cable Production Line WITH YOUR CLIENTS
Steps of How To Get The Machine
Discussing
Producing
Trailing Before Dispatch
Packing &Delivery
WHY Choice HONGKAI
Visualization of Quote
Quotations are like short, helpful sentences that allow customers to understand your plan in an instant.
Whole plant planning
According to the actual specifications of this factory, it’s possible for you to plan or layout your whole production process.
OEM Aiailable
With our customizable options, you can make your product stand out from the rest!
Cost Check
The cost of a product is determined by many different factors. From materials used to produce it, all the way down through even what country you manufacture in can make a difference on your final price tag!
Order Follow Up Sheet
Wow! The list is updated every Friday, so that customers also know the order process. It’s a great way to stay in touch with what you need and when it will be delivered.”
Free Commissioning &Installation
Technical support is available for all of your needs. Whether it’s an installation or training, we’ve got you covered!
Letter ofthanks
What you want to know
IS THIS THE COMPLETE PLAN FROM A-Z?
Yes, this is. One-stop service can save you time and money, isn't it?
IS IT THE PRODUCTION LINE IS NEW?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
CAN I SEE THE ACTUAL EQUIPMENT USAGE BEFORE I PLACE AN ORDER?
Sure, we can arrange any machine you want to check around our city. if you are from INDIA, we also can arrange it in NOIDA.
WHAT'S THE LIFE OF EACH MACHINE?
Yes, it is. We don’t make used equipment, so it may not be possible to see a complete production line in our factory every time.
IS THERE ANY MANUAL OF EACH MACHINE?
We will provide the water/electric circuit diagram and operation manual of the equipment.
COULD YOU CLEARING EVERYTHING IF WE WANT TO BUILD A NEW FACTORY?
we will provide the power, gas, water consumption and floor area of the each production line.
What customers said
Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.
1 of 12Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.
2 of 12Locations in Dhaka city, Keman company major making the CATV cable in there.
3 of 12The client Locations in Katmandu city who major making the FTTH drop cable.
4 of 12Locations in Katmandu city who major making the FTTH drop cable.
5 of 12Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.
6 of 12Locations in Karachi city who major making the GYXTW cable.
7 of 12Locations in Teheran city who major making the Indoor/outdoor optic cables.
8 of 12Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.
9 of 12Locations in Cairo city who major making the outdoor optic cables.
10 of 12Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.
11 of 12Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.
12 of 12
