ADSS CABLE PRODUCTION LINE

FINAL PRODUCT'S description

5/5

What‘s the ADSS cable?

ADSS cable is a type of optical fiber cable that is used in communication networks. It is made up of a central core, surrounded by a cladding material.

Structurally the ADSS cable consists of the following components.

  1. 1-12 cores Coloured Fiber core
  2. Loose tube * 12 cores
  3. Reinforce wire(FRP/Steel Wire)
  4. Aramid Yarn
  5. Rip cord/PE Jacket

How to produce the ADSS cable?

So these production lines are needed in the equipment to complete:

  1. HK-235 Coloring and Rewinding machine to coloring the 1-12 cores Fiber Core
  2. HK-50 IPC+PLC Control Loose Tube Cable Production Line to finish the PBT Tube and filling the Jelly Inside it, How many times need to be produced as many Tubes as there are
  3. HK-SZ Loose tube Bunched Production Line to bunched each Loose tube around the Reinforce wire(FRP/Steel Wire)
  4. HK-90 IPC+PLC Control Sheathing Production Line to do the Aramid Yarn Strand/Rip Cord/PE Jacket both.
PROCESS OF PRODUCT

1.HK-235 COLORING AND REWINDING MACHINE

coloring machine

  • This machine is used for coloring or rewinding the Fiber Core as a 12 color
  • Coloring Speed: 1500m/min
  • Rewinding Speed:1800m/min
  • PLC: Siemens
  • Touch Screen: Kinco
  • UV lamp:7.5 KW, German imports of electric power supply

2.HK-50 IPC+PLC CONTROL LOOSE TUBE PRODUCTION LINE

HK-50 IPC+PLC CONTROL LOOSE TUBE PRODUCTION LINE

  • 1-12 Heads fiber pay off: put on 1-12 cores fiber by Danfoss driver.
  • Jelly filling machine: fill the jelly into the loose tube and remove the air from it by automatic.
  • Electrostatic removal device: remove impurities from the fiber surface before extruder.
  • Masterbatch compounder: fill the color masterbatch of another color.
  • Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
  • Main extruder: using the best quality screw from China, extrusion the PP/PPT material. and the motor using Siemens.
  • Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson, other electric parts using Schneider.
  • Warm and Cooling Water Trough: cooling the wire down slowly.
  • Diameter Gauge: display the actual diameter of the cable to the operator.
  • Capstan: automatic change the line speed by Panasonic servo.
  • Semi-automatic take up: motor using Siemens, transducer using Emerson, the control system by 7-inch Kinco touch screen plus Siemens S7-200 PLC control. it will change the wire coil by automatic when one pcs is full.

3. HK-SZ LOOSE TUBE BUNCHED PRODUCTION LINE

Hk 800 Sz Stranding Machine

  • Messenger wire pay off: put on the messenger wire
  • Cylinder dancer: linkage with the pay off, Potentiometer + cylinder control
  • Loose tube pay off x 12 sets: put on the loose tube, the max cores can meet:12*12=144 cores.
  • Jelly filling machine: fill the jelly before the extruder automatic.
  • Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
  • Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson, other electric parts using Schneider.
  • SZ stranding device: the control by Servo motor and the angle can be adjustments from ±4π unit ±20π.
  • Double heads cross-binder machine: cross binding the loose tube by Servo motor plus Emerson control.
  • Single head cross-binder machine: cores binding the loose tube by Servo motor plus Emerson control.
  • Double heads wrapping machine: put on the water blocking tape/aluminum foil/PET film etc.
  • Diameter Gauge: display the actual diameter of the cable to the operator.
  • 800mm wheel flat belt Capstan machine: the power by Siemens motor plus Deceleration Box plus Emerson control.
  • Cylinder dancer: linkage with the take up, Potentiometer + cylinder control
  • 800-1600mm Gantry type take up: Motor: Siemens, Drive: Emerson, Touch screen: Siemens, PLC system: Siemens s7-1200

4. HK-90 OPTICAL CABLE SHEATHING PRODUCTION LINE

Hk 90 Optical Fiber Sheath Production Line For Adss

 

  • 800-1600mm Gantry type pay off: Motor: Siemens, Drive: Emerson, Touch screen: Siemens, PLC system: Siemens s7-1200
  • Cylinder dancer: linkage with the pay off, Potentiometer + cylinder control
  • Messenger wire pay off-1 set: put on the messenger wire.
  • Armind yarn stranding device* 2: 24-heads magnetic damping control
  • Double heads steel aluminum tape pay off: put on steel-aluminum.
  • On-line seam welding device: joint weld steel& Aluminum tape when changing one tape drum to another.
  • Metal tape corrugating device: corrugated the steel aluminum before extruder.
  • Metal tape longitudinal forming device: longitudinal forming and fixed diameter before the extruder
  • Aramid yarn pay off: twist the aramid yarn with the loose tube after aluminum. the tension control by each’ magnetic damping.
  • Dryer and Automatic Hopper machine: will hopper and dryer the raw material by automatic.
  • Main extruder: using the best quality screw from China, extrusion the PE/PVC material. and the motor using Siemens.
  • Control cabinet: PLC+IPC control, more easy operation for the worker, the transducer using American Emerson, other electric parts using Schneider.
  • Warm and Cooling Water Trough: cooling the wire down slowly.
  • Diameter Gauge: display the actual diameter of the cable to the operator.
  • Capstan:Power: 7.5KW Siemens motor + Deceleration Box + 7.5KW American Emerson transducer + speed-governor.
  • Power frequency spark machine: Online test for outer sheathing breakage.
  • Cylinder dancer: linkage with the take up, Potentiometer + cylinder control
  • 800-1600mm Gantry type take up: Motor: Siemens, Drive: Emerson, Touch screen: Siemens, PLC system: Siemens s7-1200
full outdoor machines' layout
full outdoor machines’ layout

 

Full machine’s video link: https://youtube.com/playlist?list=PLc1g_wCCDzcSRlPR25x_WeXX9fHF6CEW0

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Locations in Delhi, Noida, Bangalore and Mumbai. These clients major making the CATV cable and FTTH drop cable.

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Locations in Ho Chi Minh and Hanoi city, these clients major making the indoor and outdoor optic cables.

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Locations in Dhaka city, Keman company major making the CATV cable in there.

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The client Locations in Katmandu city who major making the FTTH drop cable.

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Locations in Katmandu city who major making the FTTH drop cable.

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Locations in Seoul city who major making the Soft/ Patch cord cable. But most of them are moved the factory to Vietnam.

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Locations in Karachi city who major making the GYXTW cable.

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Locations in Teheran city who major making the Indoor/outdoor optic cables.

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Locations in Moscow and St.Petersburg city who major making the Electric/Power cables.

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Locations in Cairo city who major making the outdoor optic cables.

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Locations in Dar-es-Salaam city who major making the full indoor/outdoor optic cables in 2020.

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Locations in St.Paul city who major making the full indoor/outdoor optic cables. like the WEC/MPT/Bluecom.

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