3 steps to produce the CATV/GYXTPY cable by machines | HONGKAI

Hussien He

Hussien He

A post-90s salesman who is willing to share and help solve various problems

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GYXTPY cable

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What’s CATV/GYXTPY Cable?

From the structure below, It can be visually seen that its structure consists of these parts:

  1. Fibers
  2. Loose tube
  3. Steel/FRP
  4. PE Jacket

So if we analyze it according to our previous write-ups: How to Choose a Production Line According to the Different Optic Cable, It is done by the following machines:

3 steps to make the CATV/GYXTPY cable by machines

1. HK-235 Coloring And Rewinding Machine

details of coloring and rewinding machine
  1. Fiber core pay off: put on 25km/50km bare fiber.
  2. Antistatic Device: Remove debris from the fiber surface due to the high-speed process in the air.
  3. Ink cartridge: Used to store the colors to be colored.
  4. Mould: Make sure the diameter of the fiber core is the same.
  5. UV lamp& Curing oven: The German power supply stabilizes the output voltage to the UV lamp to ensure a stable temperature, and then the curing oven allows the color to adhere to the surface of the bare fiber.
  6. Fiber core take up: Fully automatic sweeping tray and also an additional de-static device.
  7. Nitrogen meter: Nitrogen can increase the adhesion of the ink, you can use this table to adjust the input size of nitrogen.
  8. Touch screen: Human-machine interface for automated operation.

2. HK-50 IPC+PLC control loose tube production line

details of loose tube production line
  1. Fiber pay off: put on 1-12 Dish of the 25km/50km bare fiber, And for the convenience of our customers, we have marked the position of each color placement.
  2. Jelly Machine: Fully automatic jelly filling/circulation system to achieve bubble-free and stable filling.
  3. Extruder: Support PBT/PP material, and stable glue output to ensure stable outside diameter during acceleration and deceleration.
  4. Cabinet: The use of the front and weak power separated electrical cabinet, Siemens PLC, and visualization of the operating system so that the operator faster and more stable production of qualified products.
  5. Warm water tank: A cooling system with internal circulation is used to lower the surface of the cable by water cooling in order to achieve a stable outside diameter.
  6. Capstan: Fully automatic sweeping tray and also an additional de-static device.
  7. Nitrogen meter: Nitrogen can increase the adhesion of the ink, you can use this table to adjust the input size of nitrogen.
  8. Touch screen: Human-machine interface for automated operation.

3. HK-90 IPC+PLC Control Sheathing Production line

details of hk 90 sheathing line
  1. Loose tube pay off: Put on the 1-12 cores loose tube that was made by the loose tube line.
  2. Steel/FRP pay off: Put on the Steel wire or FRP, the spool size suitable as 800-1000mm, They are equipped with a straightening table to straighten them so that they enter horizontally before entering the head.
  3. Yarn Device: Due to some customer requirements, this machine can be used to place aramid yarns.
  4. Main Extruder: Support PE/PVC material, and stable glue output to ensure stable outside diameter during acceleration and deceleration, in order to facilitate the operation of the operator, we are equipped with a no-adjustment head as well as an integrated Tip/Die, which greatly saves time in the operation process.
  5. Cabinet: The use of the front and weak power separated electrical cabinet, Siemens PLC, and visualization of the operating system so that the operator faster and more stable production of qualified products.
  6. 12 meters cooling water trought+tank: A cooling system with internal circulation is used to lower the surface of the cable by water cooling in order to achieve a stable outside diameter, Equipped with chillers and 800 guide pulleys to achieve the effect of cooling the cable during the high-speed process
  7. OD Gauge: The outer diameter inspection instrument can detect and indicate the change of outer diameter through the main control cabinet at all times, and can also display the outer diameter through an electronic display board.
  8. Capstan: Because of the special specifications of the CATV/GYXTPY cable, we do not use the caterpillar as the capstan, and the advantage of this style is that the speed can be faster than the caterpillar and will not deform the cable.
  9. 9meters Accumulator: The function of this equipment is that the operator does not need to stop during the process of changing the plate, which greatly saves the operation time.
  10. Color type printer device: Print out the text you need to display on the cable surface by heating and embossing
  11. Take up: Double-disk winding to achieve non-stop disk change; Traversing by Servo make it more neat, and the suitable disk diameter can meet up to 630-1000mm.

Final world

if you are interested in this project, let’s contact us to get the offer

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